Video: 1998-2001 Yamaha YZ125 – Front Fork Rebuild

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How To Rebuild The Forks On Your 1998-2001 Yamaha YZ125.

What Tool Do I Need For This Suspension Service?

The only specialty tool you will need is a damper rod holding tool. → https://amzn.to/4h4hzKj

Motion Pro Damper Rod Tool
Motion Pro Damper Rod Tool

I don’t recommend trying to make a damper rod-holding tool yourself. It’s only $40 and will actually work!

Torque Specs For Your 1998 – 2001 Yamaha YZ125 Front Fork Rebuild:

  • Compression valve – 41 ft-lbs
  • Fork cap to damper rod – 21 ft-lbs
  • Fork cap to fork tube – 22 ft-lbs
  • Upper bridge bolts – 17 ft-lbs
  • Bottom bridge bolts – 15 ft-lbs

Kayaba Fork Service Specifications:

  • Fork oil – Kayaba O1 – or equivalent (Maxima) → https://amzn.to/40rncwo
  • Max spring free length – 17.9 inches (455mm)

This is a straightforward service, but it will take time, so don’t do it at the last minute before a riding trip. Plus, you have to do it twice!

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