Hydraulic Brake System Specifications For Your 97-01 Honda CR250
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Service Limits | New (mm) | Service Limit (mm) |
Front Brakes | ||
| Disc Thickness | 3.0 | 2.5 |
| Disc Runout | – | 0.15 |
| Pad Wear Indicator | – | 1.0 |
| Master Cylinder I.D. | 11.0 – 11.043 | 11.05 |
| Master Cylinder Piston O.D. | 10.957 – 10.984 | 10.84 |
| Caliper Bore I.D. | 21.0 – 24.050 | 24.06 |
| Caliper Piston O.D. | ||
| – 1997-2000 | 26.90 – 26.950 | 26.89 |
| – 2001 | 26.681 – 26.894 | 26.853 |
Rear Brakes | ||
| Disc Thickness | 4.0 | 3.5 |
| Disc Runout | – | 0.15 |
| Pad Wear Indicator | – | 1.0 |
| Master Cylinder I.D. | 12.70 – 12.743 | 12.76 |
| Master Cylinder Piston O.D. | 12.657 – 12.684 | 12.64 |
| Caliper Bore I.D. | 27.0 – 27.050 | 27.06 |
| Caliper Piston O.D. | 26.935 – 26.968 | 26.89 |
| Brake Fluid Type | DOT 4 |
Torque Specifications | N•m | in.-lb. | ft.-lb. |
| Banjo Bolts | 34 | – | 25 |
| Brake Bleeder | 5.4 | 48 | – |
| Brake Disc Nits (Front) | 16 | – | 12 |
| Brake Disc Bolts (Rear) | 42 | – | 31 |
| Brake Disc Cover Bolts (Front) | 13 | – | 9 |
| Brake Disc Guard Screws (Rear) | 6.8 | 60 | – |
| Brake Hose Guide Screws (Rear, 2001 Only) | 1.2 | 10 | – |
| Brake Pedal Pivot Bolt | 25 | – | 19 |
| Brake Lever Pivot Bolt/Locknut | 5.9 | 52 | – |
| Brake Lever Adjuster Locknut | 5.9 | 52 | – |
| Caliper Mounting Bolts (Front) | 30 | – | 22 |
| Caliper Pin Bolts ( Front) | 22 | – | 16 |
| Caliper Pink Bolts ( Rear) | 27 | – | 20 |
| Caliper Bracket Pin Bolt ( Rear) | 12 | 106 | – |
| Master Cylinder Reservoir Cover Screws (Front) | 10.7 | 95 | – |
| Master Cylinder Holder Bolts (Front) | 9.9 | 88 | – |
| Master Cylinder Pushrod Locknut | 17.2 | – | 13 |
| Master Cylinder Mounting Bolts (Rear) | 13 | – | 9 |
| Pad Pin | 18 | – | 13 |
| Pad Pin Plug | 3 | 27 | – |
Keep Your ’97-’01 CR250 Running Right!
- Service Specification
- Clutch Replacement
- Carburetor Service
- Engine Top End
- Engine Bottom End
- Brakes
- Exhaust
- Front Suspension
- Rear Suspension
- Wheels & Tires
- Kickstarter Inspection
- External Shift Linkage
