Below are the service limits and torque specifications for the following 1997-2001 Honda CR250 2-stroke dirt bike components.
CR250 Clutch Service Specifications | New mm | Service Limit mm |
| Clutch Friction Plate Thickness | 2.92-3.08 | 2.85 |
| Clutch Disc Warp | – | 0.20 |
| Clutch Spring Free Length | 45.7 | 44.7 |
| Clutch Outer Guide – Outer Diameter | 27.987-28.000 | 27.97 |
| Kickstarter Pinion Gear Inner Diameter | 22.007-22.028 | 22.05 |
| Kickstarter Spindle Outer Diameter | 21.959-21.980 | 21.95 |
| Kickstarter Idle Gear Inner Diameter | 20.020-20.041 | 20.07 |
| Kickstarter Idle Gear Bushing Inside Diameter | 17-17.018 | 17.04 |
| Kickstarter Idle Gear Bushing Outside Diameter | 19.979-20.000 | 19.96 |
| Countershaft Outer Diameter at Kickstarter idle Gear | 16.966-16.984 | 16.95 |
Clutch Torque Specifications | Nm | in.-lb | ft.-lb |
| Clutch Center Locknut | 80 | – | 59 |
| Clutch Lever Pivot Bolt | 2 | 18 | – |
| Clutch Lever Pivot Nut | 10 | 88 | – |
| Clutch Lever Holder Bolts | 9 | 80 | – |
| Clutch Spring Bolts | 10 | 88 | – |
| Kickstarter Bolt | |||
| – 1997-2000 | 26 | – | 20 |
| – 2001 | 38 | – | 28 |
| Primary Drive Gear Bolt | 64 | – | 47 |
| Shift Drum Bearing Retainer Plate Screw | 10 | 88 | – |
| Shift Drum Stopper Bolt | 12 | 106 | – |
| Shift Drum Center Pin | 22 | – | 16 |
| Shift Lever Bolt | 12 | 106 | – |
| Flywheel Nut | – | – | 40 |
Keep Your ’97-’01 CR250 Running Right!
- Service Specification
- Clutch Replacement
- Carburetor Service
- Engine Top End
- Engine Bottom End
- Brakes
- Exhaust
- Front Suspension
- Rear Suspension
- Wheels & Tires
- Kickstarter Inspection
- External Shift Linkage
