2009-2010 Honda CRF450R Front Wheel / Suspension / Steering Specifications

Aug 2, 2017

459

Front Wheel, Suspension & Steering Specifications For Your 2009 – 2010 Honda CRF450R Dirt Bike

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Part	Standard (mm)	Service Limit (mm)
Cold Tire Pressure	15 psi (100 kPa, 1.0 kgf/cm2)	–
Axle Shaft Runout	–	0.2
Wheel Rim Runout
– Radial	–	2.0
– Axial	–	2.0
Fork
– Spring free Length	458 – 492	451
– Fork Slider Runout	–	0.2
– Recommended Fork Oil	KYB: KHL15-11	–
– Oil Level	42 – 47	–
Oil Capacity
– Fork Tube 2009	350 ml (11.8 US oz)	–
– Fork Tube After 2009	355 ml (12 US oz)	–
– Fork Damper	201 ml (6.8 US oz)	–
Compression Damping Adjuster	13 clicks out from full in	–
Rebound Damping Adjuster	8 clicks out from full in
HPSD (Steering Damper)
– Recommended Damper Oil	Pro-Honda HP Fork Oil 5w or equivalent	–
– Free Piston Depth @ 68° (20°C)	27.3 – 27.9	–
– Damping Force Adjuster Standard Position	11 clicks out from full in	–

Part	Foot Pounds (ft-lbs)	Newton Meter (N⋅m)
Axle Holder Bolt	15	20
Front Axle Nut	65	88
Front Brake Disc Nut	12	16
Throttle Cable Bolt	3	4
Front Master Cylinder Holder Bolt	7	10
Clutch Lever Pivot Bolt	1.5 (18 in-lbs)	2
Clutch Lever Pivot Nut	7	10
Engine Stop Switch Screw	1.1 (13 in-lbs)	2
Front Brake Caliper Mounting Bolt	22	30
Fork Cap	21	28
Fork Center Bolt	41	55
Fork Center Bolt Lock Nut	21	39
Plug Bolt	1.2 (14 in-lbs)	1
Fork Damper	22	30
Fork Protector Mounting Bolt	5	7
Front Brake Disc Cover Bolt	10	13
Fork Top Bridge Pinch Bolt	16	22
Fork Bottom Bridge Pinch Bolt	15	20
Handlebar Upper Holder Bolt	16	22
Handlebar Lower Holder Nut	32	44
Steering Damper Mounting Bolt	15	20
Steering Stem Nut	80	108
Steering Stem Adjusting Nut
– Assembly	22	30
– Final	5	7
Front Brake Hose Guide bolt	3.8 (45 in-lbs)	5

Keep Your ’09-’10 CRF450r Running Right!