1997-2001 Honda CR250 Brake Specifications

Hydraulic Brake System Specifications For Your 1997-2001 Honda CR250 Dirt Bike.

1997 - 2001 Honda CR250 - Brake SpecsIf you need parts and tools make sure to buy them here!

 

PartNew (mm)Service Limit (mm)
Front Brakes
Disc Thickness3.02.5
Disc Runout0.15
Pad Wear Indicator1.0
Master Cylinder I.D.11.0 – 11.04311.05
Master Cylinder Piston O.D.10.957 – 10.98410.84
Caliper Bore I.D.21.0 – 24.05024.06
Caliper Piston O.D.
– 1997-200026.90 – 26.95026.89
– 200126.681 – 26.89426.853
Rear Brakes
Disc Thickness4.03.5
Disc Runout0.15
Pad Wear Indicator1.0
Master Cylinder I.D.12.70 – 12.74312.76
Master Cylinder Piston O.D.12.657 – 12.68412.64
Caliper Bore I.D.27.0 – 27.05027.06
Caliper Piston O.D.26.935 – 26.96826.89
Brake Fluid TypeDOT 4




1997-2001 Honda CR250 Brake System Torque Specifications

PartN•min.-lb.ft.-lb.
Banjo Bolts3425
Brake Bleeder5.448
Brake Disc Nits (Front)1612
Brake Disc Bolts (Rear)4231
Brake Disc Cover Bolts (Front)139
Brake Disc Guard Screws (Rear)6.860
Brake Hose Guide Screws (Rear, 2001 Only)1.210
Brake Pedal Pivot Bolt2519
Brake Lever Pivot Bolt/Locknut5.952
Brake Lever Adjuster Locknut5.952
Caliper Mounting Bolts (Front)3022
Caliper Pin Bolts ( Front)2216
Caliper Pink Bolts ( Rear)2720
Caliper Bracket Pin Bolt ( Rear)12106
Master Cylinder Reservoir Cover Screws (Front)10.795
Master Cylinder Holder Bolts (Front)9.988
Master Cylinder Pushrod Locknut17.213
Master Cylinder Mounting Bolts (Rear)139
Pad Pin1813
Pad Pin Plug327

 

Keep Your ’99-’01 CR250 Running Right!

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