1997-2001 Honda CR250 Clutch Service & Torque Specifications

Below you will find the service limits and torque specifications for the following 1997-2001 Honda CR250 2-stroke dirt bike components.

1997 -2001 Honda CR250 - Service Specifications - Clutch Specifications

 

1997-2001 Honda CR250 Clutch Service Specifications

New
mm
Service Limit
mm
Clutch Friction Plate Thickness 2.92-3.08 2.85
Clutch Disc Warp  –  0.20
Clutch Spring Free Length  45.7  44.7
Clutch Outer Guide – Outer Diameter  27.987-28.000  27.97
Kickstarter Pinion Gear Inner Diameter  22.007-22.028 22.05
Kickstarter Spindle Outer Diameter  21.959-21.980  21.95
Kickstarter Idle Gear Inner Diameter  20.020-20.041  20.07
Kickstarter Idle Gear Bushing Inside Diameter  17-17.018  17.04
Kickstarter Idle Gear Bushing Outside Diameter  19.979-20.000 19.96
Countershaft Outer Diameter at Kickstarter idle Gear  16.966-16.984  16.95

 

1997-2001 Honda CR250 Clutch Torque Specifications

Nm in.-lb ft.-lb
Clutch Center Locknut 80 59
Clutch Lever Pivot Bolt 2 18
Clutch Lever Pivot Nut 10 88
Clutch Lever Holder Bolts 9 80
Clutch Spring Bolts 10 88
Kickstarter Bolt
– 1997-2000 26 20
– 2001 38 28
Primary Drive Gear Bolt 64 47
Shift Drum Bearing Retainer Plate Screw 10 88
Shift Drum Stopper Bolt  12 106
Shift Drum Center Pin  22 16
Shift Lever Bolt 12 106
Flywheel Nut  –  –  40

 

Keep Your ’97-’01 CR250 Running Right!

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