How To Change The Brake Pads On Your 1997 – 2001 Honda CR250.
The Tools You Will Need Are:
- Flathead Screwdriver
- 6mm Hex Wrench
- 6mm Hex Socket
- Needle Nose Pliers
- Ft-lb Torque Wrench
- In-lb Torque Wrench
The Parts You Will Need To Service Your Brake Pads:
- Brake Pads (Link to RockyMountainATVMC.com)
Changing your pads can cost between $5 and $25, depending on what pads you go with, and should only take about 15 minutes.
Changing the front and rear pads are the exact same procedure, so if you can do one, you can do the other.
It is much simpler to remove and install your pads with the caliper on the bike, using the brake disc as a guide.
Brake Pad Removal:
|(Click to Enlarge)|
|Make sure to start your pad change with clean calipers.|
|Start by removing the pin plug.|
|If your plug is stuck, you can place your screwdriver on the plug, and tap the end of your screwdriver with a hammer.|
|Remove the pad pin, and pull the pads.|
|Remove the pad spring.|
Clean & Inspect Brake Pads:
|Unless something is obviously damaged, the only thing you need to replace are your pads.|
|Make sure wipe down as much of the caliper as you can before install.|
Measure Brake Pads:
|The pad service limit for the front and rear brakes is 1mm.|
|These pads are within spec, but if your pads like this, just change them.|
|Check the wear pattern on your pads. If your pads are worn unevenly like this one, you have a dragging caliper pin or pad pin.|
Brake Pad Installation:
|Press your caliper against the disk to push the pistons into the caliper body. This will make room for the new pads.|
|If your old pads were worn all the way down, you may need to bleed your brakes to remove excess fluid.|
|Replace the pad spring.|
|When installing your pads, you will not be able to see your outside pads, so you will have to feel for the pad retainer. And if will feel like this looks.|
|Place the outside pad fist, and hold it in place with the pin.|
|Place the inside pad, then install the pad pin and pad pin plug.|
|Pad Pin||13 ft-lbs|
|Pin Plug||27 in-lbs|
|If you want to help take fix your dirt bike to the next level, check out my Patreon page!|
If you have any questions or anything to add, please leave them in the comments or on our FaceBook page!
Keep Your ’99-’01 CR250 Running Right!
- Service Specification
- Clutch Replacement
- Carburetor Service
- Engine Top End
- Front Fork Maintenance
- Rear Shock Rebuild
- Wheels & Tires
- Kickstarter Inspection
- External Shift Linkage